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Linde H50D, H60D, H70D, H80D Explosed Protected Diesel Forklift Truck 353-03 series Operators Manual
Linde H50D, H60D, H70D, H80D Explosed Protected Diesel Forklift Truck 353-03 series Operators Manual
Illustrated Factory Operators Manual for Linde Explosed Protected Diesel Forklift 353-03 series, Models H50D-03, H60D-03, H70D-03, H80D-03
This manual contains high quality images, instructions to help you to operate and maintenance your truck. This document is printable, without restrictions, contains searchable text.
Language: English
Format: PDF, 98 pages
Covered models:
H50D
H60D
H70D
H80D
Contents:
Foreword
Permissible use
Impermissible use
Description of use and climatic conditions
Technical note
Truck receipt
EC Declaration of Conformity
Description
Type plates
Technical data
Noise emission value data
Vibration characteristics for body vibrations
Technical description
Engine ex
Hydraulic system
Operation
Lift mast
Brakes
Steering
Electrical system ex
Insulation monitoring ex
Insulation monitoring warning ex
Insulation monitoring fault ex
Truck overview
Operating and display elements
Display units ex
Commissioning
Safety rules
Qualified person
Stability
Safety-relevant terms
General notes
Residual risks
Periodic testing
Explosion-protection check ex
Diesel engine emissions (DME)
Handling consumables
Instructions for running-in
Daily checks and work before commissioning
Maintenance work before initial commissioning
Daily checks
Checking fork arms ex
Cleaning the intake screen ex
Checking tyre pressure
Checking requirements for tyre leak resistance ex
Opening the bonnet
Closing the bonnet
Checking the fuel level ex
Refuelling ex
Checking the engine oil level
Checking the coolant level
Checking the air flap ex
Checking temperature sensors ex
Checking the functioning of insulation monitoring ex
Putting on the seat belt
Opening the seat belt
Adjusting the driver’s seat
Operation
Starting the engine ex
Stopping the engine ex
Emergency shutdown with the starting lever ex
Emergency shutdown with the emergency off button ex
Unlocking the emergency off button
Faults during operation
Driving (dual-pedal operation)
Forward travel
Reverse travel
Changing drive direction
Stopping
Single-pedal operation
Steering system
Steering
Brake system
Service brake
Stop pedal
Parking brake
Actuating the parking brake
Releasing the parking brake
Central-lever control of the lifting system and attachments
Tilting the lift mast forwards
Tilting the lift mast backwards
Lifting the fork carriage
Lowering the fork carriage
Operating attachments
Operating the sideshift
Operating the clamp
Single-lever control of the lifting system and attachments
Operating the front windscreen wiper ex
Operating the horn ex
Operating rear window and roof panel wipers ex
Switching on the working spotlight ex
Switching on the flashing light ex
Opening/closing the driver’s door
Opening/closing the side window
Warm water heating
Operating devices
Fuses ex
Before load pick up
Additional capacity rating plate for attachments
With loads that are not clamped
With loads that are fixed or clamped
Adjusting the fork arm distance
Picking up a load
Transporting a load
Setting down a load
Before leaving the truck
Transport
Transportation with lorry or low loading truck
Loading
Crane loading
Crane loading with lifting eyes
Wheel change
Tow coupling
Dismantling the lift mast
Securing the overhead guard in the
longitudinal direction
Towing regulations
Towing
Towing process
Releasing the multi-disc brake pack
Short-circuiting the hydraulic oil circuit
After towing
Establishing braking readiness
Emergency exit with built-in rear window
Emergency lowering of fork carriage
Shutdown of the truck
Measures prior to shutdown
Resuming operation after shutdown
Servicing
General notes
Working on the Linde lift mast and at
the front of the truck
Securing against tilting backwards
Standard lift mast
Securing the raised standard lift mast
Maintenance work after the first 50 operating hours
Overview of inspection and maintenance
Inspection and maintenance as required
Cleaning the truck
Cleaning the lift mast chain and applying chain spray
Changing the air filter cartridge ex
Cleaning the dust discharge valve
Cleaning the prefilter
Tightening wheel fastenings
Checking the tyres for damage and foreign objects
Lubricating the the steering axle, lift mast and tilt cylinder bearings
Cleaning the radiator and hydraulic oil cooler and checking them for leaks
Draining the fuel system water separator
Checking the condition and function of the seat belt
Bleeding the fuel system
Checking the air flap ex
Cleaning the intake spark arrestor ex
Checking temperature sensors ex
Checking/cleaning the crankcase breathing ex
250-hour inspection and maintenance
Cleaning the spark arrester ex
Cleaning the heat exchanger ex
Checking the exhaust pipe mounting ex
500-hour inspection and maintenance
Cleaning and lubricating the steering axle
Lubricating the lift mast bearings
Lubricating the tilt cylinder and overhead guard bearings
Checking the pre-load of the double hoses when removing additional devices
Lift mast, lift mast chain, lift cylinders and end stops: checking their mounting, condition and correct function
Adjusting the lift mast chain and spraying with chain spray
Checking and oiling the pedal mechanism, linkage for drive actuation and engine control unit
Checking the mounting of the engine suspension, movable overhead guard, steering axle and wheel gear
Checking fork arms and fork arm safety devices ex
Battery: checking electrical cable connections ex
Battery: checking the condition, acid level and acid density ex
Charging the battery ex
Checking the mounting of electric cables ex
Checking, lubricating and oiling other bearing points and joints
Wheel gear: changing the oil and cleaning the magnetic plug
Changing the engine oil ex
Draining the engine oil
Changing the engine oil filter
Topping up engine oil ex
Checking the coolant concentration
Changing the fuel filter
Cleaning the fuel pump
Bleeding the fuel system
Hydraulic system: checking the oil level
Draining the fuel system water separator
Checking the V-belt tension and condition ex
Tightening V-belts
Cleaning the radiator and the hydraulic oil cooler
1000-hour inspection and maintenance
Changing the air filter cartridge, checking the vacuum-operated switch
Checking the condition and secure positioning of the engine mounting
Checking the intake and exhaust pipes for leaks ex
Checking the hydraulic system, hydraulic pumps, valves and lines for leaks
Hydraulic system: replacing the pressure, suction and breather filters
Wheel gear: checking the oil level and checking for leaks
Checking the parking brake
Checking the leak resistance of the fans, driver’s seat and V-belts
Checking the leak resistance of the tyres ex
2000-hour inspection and maintenance
Replacing the V-belt ex
Tightening the V-belt
Checking the injectors ex
Checking and adjusting the valve clearance ex
3000-hour inspection and maintenance
Changing the hydraulic oil
Wheel gear: changing the oil and cleaning
the magnetic plug
Changing the coolant
Inspection and maintenance data
Recommendations for consumables
Engine oil
Diesel fuel
Hydraulic oil
Bio-hydraulic oil
Gearbox oil
Lubricating grease
Coolant
Battery grease
Chain spray
Faults, cause and remedy (controller)
Faults, cause and remedy (diesel engine)
Faults, cause and remedy (hydraulic system)
Index
This manual contains high quality images, instructions to help you to operate and maintenance your truck. This document is printable, without restrictions, contains searchable text.
Language: English
Format: PDF, 98 pages
Covered models:
H50D
H60D
H70D
H80D
Contents:
Foreword
Permissible use
Impermissible use
Description of use and climatic conditions
Technical note
Truck receipt
EC Declaration of Conformity
Description
Type plates
Technical data
Noise emission value data
Vibration characteristics for body vibrations
Technical description
Engine ex
Hydraulic system
Operation
Lift mast
Brakes
Steering
Electrical system ex
Insulation monitoring ex
Insulation monitoring warning ex
Insulation monitoring fault ex
Truck overview
Operating and display elements
Display units ex
Commissioning
Safety rules
Qualified person
Stability
Safety-relevant terms
General notes
Residual risks
Periodic testing
Explosion-protection check ex
Diesel engine emissions (DME)
Handling consumables
Instructions for running-in
Daily checks and work before commissioning
Maintenance work before initial commissioning
Daily checks
Checking fork arms ex
Cleaning the intake screen ex
Checking tyre pressure
Checking requirements for tyre leak resistance ex
Opening the bonnet
Closing the bonnet
Checking the fuel level ex
Refuelling ex
Checking the engine oil level
Checking the coolant level
Checking the air flap ex
Checking temperature sensors ex
Checking the functioning of insulation monitoring ex
Putting on the seat belt
Opening the seat belt
Adjusting the driver’s seat
Operation
Starting the engine ex
Stopping the engine ex
Emergency shutdown with the starting lever ex
Emergency shutdown with the emergency off button ex
Unlocking the emergency off button
Faults during operation
Driving (dual-pedal operation)
Forward travel
Reverse travel
Changing drive direction
Stopping
Single-pedal operation
Steering system
Steering
Brake system
Service brake
Stop pedal
Parking brake
Actuating the parking brake
Releasing the parking brake
Central-lever control of the lifting system and attachments
Tilting the lift mast forwards
Tilting the lift mast backwards
Lifting the fork carriage
Lowering the fork carriage
Operating attachments
Operating the sideshift
Operating the clamp
Single-lever control of the lifting system and attachments
Operating the front windscreen wiper ex
Operating the horn ex
Operating rear window and roof panel wipers ex
Switching on the working spotlight ex
Switching on the flashing light ex
Opening/closing the driver’s door
Opening/closing the side window
Warm water heating
Operating devices
Fuses ex
Before load pick up
Additional capacity rating plate for attachments
With loads that are not clamped
With loads that are fixed or clamped
Adjusting the fork arm distance
Picking up a load
Transporting a load
Setting down a load
Before leaving the truck
Transport
Transportation with lorry or low loading truck
Loading
Crane loading
Crane loading with lifting eyes
Wheel change
Tow coupling
Dismantling the lift mast
Securing the overhead guard in the
longitudinal direction
Towing regulations
Towing
Towing process
Releasing the multi-disc brake pack
Short-circuiting the hydraulic oil circuit
After towing
Establishing braking readiness
Emergency exit with built-in rear window
Emergency lowering of fork carriage
Shutdown of the truck
Measures prior to shutdown
Resuming operation after shutdown
Servicing
General notes
Working on the Linde lift mast and at
the front of the truck
Securing against tilting backwards
Standard lift mast
Securing the raised standard lift mast
Maintenance work after the first 50 operating hours
Overview of inspection and maintenance
Inspection and maintenance as required
Cleaning the truck
Cleaning the lift mast chain and applying chain spray
Changing the air filter cartridge ex
Cleaning the dust discharge valve
Cleaning the prefilter
Tightening wheel fastenings
Checking the tyres for damage and foreign objects
Lubricating the the steering axle, lift mast and tilt cylinder bearings
Cleaning the radiator and hydraulic oil cooler and checking them for leaks
Draining the fuel system water separator
Checking the condition and function of the seat belt
Bleeding the fuel system
Checking the air flap ex
Cleaning the intake spark arrestor ex
Checking temperature sensors ex
Checking/cleaning the crankcase breathing ex
250-hour inspection and maintenance
Cleaning the spark arrester ex
Cleaning the heat exchanger ex
Checking the exhaust pipe mounting ex
500-hour inspection and maintenance
Cleaning and lubricating the steering axle
Lubricating the lift mast bearings
Lubricating the tilt cylinder and overhead guard bearings
Checking the pre-load of the double hoses when removing additional devices
Lift mast, lift mast chain, lift cylinders and end stops: checking their mounting, condition and correct function
Adjusting the lift mast chain and spraying with chain spray
Checking and oiling the pedal mechanism, linkage for drive actuation and engine control unit
Checking the mounting of the engine suspension, movable overhead guard, steering axle and wheel gear
Checking fork arms and fork arm safety devices ex
Battery: checking electrical cable connections ex
Battery: checking the condition, acid level and acid density ex
Charging the battery ex
Checking the mounting of electric cables ex
Checking, lubricating and oiling other bearing points and joints
Wheel gear: changing the oil and cleaning the magnetic plug
Changing the engine oil ex
Draining the engine oil
Changing the engine oil filter
Topping up engine oil ex
Checking the coolant concentration
Changing the fuel filter
Cleaning the fuel pump
Bleeding the fuel system
Hydraulic system: checking the oil level
Draining the fuel system water separator
Checking the V-belt tension and condition ex
Tightening V-belts
Cleaning the radiator and the hydraulic oil cooler
1000-hour inspection and maintenance
Changing the air filter cartridge, checking the vacuum-operated switch
Checking the condition and secure positioning of the engine mounting
Checking the intake and exhaust pipes for leaks ex
Checking the hydraulic system, hydraulic pumps, valves and lines for leaks
Hydraulic system: replacing the pressure, suction and breather filters
Wheel gear: checking the oil level and checking for leaks
Checking the parking brake
Checking the leak resistance of the fans, driver’s seat and V-belts
Checking the leak resistance of the tyres ex
2000-hour inspection and maintenance
Replacing the V-belt ex
Tightening the V-belt
Checking the injectors ex
Checking and adjusting the valve clearance ex
3000-hour inspection and maintenance
Changing the hydraulic oil
Wheel gear: changing the oil and cleaning
the magnetic plug
Changing the coolant
Inspection and maintenance data
Recommendations for consumables
Engine oil
Diesel fuel
Hydraulic oil
Bio-hydraulic oil
Gearbox oil
Lubricating grease
Coolant
Battery grease
Chain spray
Faults, cause and remedy (controller)
Faults, cause and remedy (diesel engine)
Faults, cause and remedy (hydraulic system)
Index
1 file (7.6MB)
