Linde H35D, H35T, H40D, H40T, H45D, H45T Ex.Prot. Forklift Trucks 352 series Workshop Service Manual

Illustrated Factory Workshop Service Manual for Linde Explosion Protected Forklift trucks 352 series, Models H35D Ex, H35T Ex, H40D Ex, H40T Ex, H45D Ex, H45T Ex

This manual contains high quality images, circuit diagrams, diagnostic procedures to help you to diagnostic, troubleshoot and repair your truck. This document is printable, without restrictions, contains searchable text.

Language: English
Format: PDF, 128 pages

Covered models:
   H35D Ex
   H35T Ex
   H40D Ex
   H40T Ex
   H45D Ex
   H45T Ex

Contents:
   0 General
      0.1 Instructions
      0.2 Explosion protection measures
         0.2.1 Explosion protection measures on the vehicle
         0.2.2 Battery
         0.2.3 Electric Installation
         0.2.4 Tires / V-belts / Fan wheel / Driver''s seat
         0.2.5 Dashboard
         0.2.6 Instruments
         0.2.7 Brakes
         0.2.8 Fork arms
      0.3 Explosion protection measures on the engine - Zone 1 (optional acceptance) Annexe II
      0.4 Tests for Explosion protected industrial trucks acc. to Elex-V as per PTB
         0.4.1 Tests of explosion protected installations at three year intervals
      0.5 Screw torques for pressure-proof housing
      0.6 Special tools
   1 Drive - Engine
      1.1 Diesel engine Type 352
         1.1.1 Technical data
      1.2 Fuel system
         1.2.1 Injection pump
         1.2.2 Removing the injection pump
         1.2.3 Installing the Injection pump
      1.3 Engine Type 1004.4
         1.3.1 Disassembly cylinder head
         1.3.2 Assembling the cylinder head
         1.3.3 Valve clearance adjustment
         1.3.4 Injector nozzles
         1.3.4 Removing and installing the injector nozzles
      1.4 Exhaust system
         1.4.1 Heat exchanger and exhaust system, domestic version
         1.4.2 Heat exchanger and exhaust system with particle filter, domestic version
         1.4.3 Heat exchanger and exhaust system acc. Annexe I
      1.5 Rotary valve
         1.5.1 Cleaning and adjusting the rotary valve
      1.6 Spark arrester
         1.6.1 Cleaning the spark arrester
      1.7 Exhaust heat exchanger
         1.7.1 Cleaning the heat exchanger
      1.8 Cleaning the flame protection package (Annexe I)
      1.9 Air intake
         1.9.1 Air valve control with oil pressure lock
         1.9.2 Disassembling, assembling and cleaning the air valve
      1.10 Monitoring facilities on engine - Zone 1 and Annexe II
         1.10.1 Automatic engine shut-down
         1.10.2 Engine speed sensor
         1.10.3 Temperature monitoring
      1.11 Crankcase ventilation
      1.12 Checking the leakage resistance of V-belt, fan wheel and air guide
   3 Structure of vehicle
      3.1 Checking the leak resistance of the driver''s seat
   4 Steering system and wheels
      4.1 Drive wheels
         4.1.1 Checking the leak resistance of the drive wheels
   5 Control elements
      5.1 General
      5.2 Gauges
   6 Electric system
      6.1 General
         6.1.1 Checking PG-fittings for tightness and seal tightness
         6.1.2 Checking electric cables for condition and tight fit
      6.2 Electric system up 10/98
         6.2.1 Checking the insulation resistance of the electric system
         6.2.2 Intrinsically safe circuits
            6.2.2.1 Function and description of the zener barrier
            6.2.2.2 Terminal designation on zener barrier
            6.2.2.4 Principle circuit diagram for the safety barriere single, for fuel level gauge
            6.2.2.3 Principle circuit diagram for the safety barriere double, for temperature monitoring
         6.2.3 Checking the zener barrier
            6.2.3.1 Checking internal resistances
            6.2.3.2 Checking the general function
         6.2.4 Presentation of individual components in the housings to 10/98
            6.2.4.1 Assignment of plug X20
         6.2.5 Function of the automatic engine shut-down
            6.2.5.1 Positions of Ex-components in the vehicle to 10/98
         6.2.6 Trouble shooting (to 10/98)
            6.2.6.1 Starter trouble shooting (to 10/98)
      6.3 Electric system from 11/98
         6.3.1 Checking the insulation resistance in the electric system
            6.3.2.1 Function and description of the zener barrier
         6.3.2 Intrinsically safe electric circuits
         6.3.3 Checking the zener barrier
            6.3.3.1 Checking the internal resistance
            6.3.3.2 Checking the general function
         6.3.4 Presentation of the individual components in the housing
         6.3.5 Function of the automatic engine shut-down
         6.3.5.1 Positions of Ex-components in the vehicle (since 11/98)
      6.4 Trouble shooting (since 11/98)
         6.4.1 Starter trouble shooting (since 11/98)
      6.5 Generator
      6.6 Starter
      6.7 Circuit diagrams and terminal strips
         6.7.1 Circuit diagram to 10/98
            6.7.1.1 Assignment of terminal strip X1 and assignment of fuses up to 10/98
         6.7.2 Circuit diagram since 11/98
            6.7.2.1 Assignment of terminal strip X1
            6.7.2.2 Terminal strip and zener barriers - Intrinscally safe electric circuits
            6.7.2.3 Assignment of fuses
         6.7.3 Circuit diagram from 11/98 Version ANNEXE II
            6.7.3.1 Assignment of terminal strip X1 for version 11/98 Annexe ii
            6.7.3.2 Terminal strip and Zener barriers - Intrinscally safe electric circuits
         6.7.4 Circuit diagram from 11/98 Version ANNEXE II - Minimum equipment
            6.7.4.1 Assignment of terminal strip X1 Annexe II - Minimum Equipment