Linde H20, H25, H30 IC-Engined Explos.Protected Forklift Truck 351-02 series Workshop Service Manual

Illustrated Factory Workshop Service Manual for Linde IC-Engined Explosion Protected Forklift Trucks 351-02 series, Models H20 Ex, H25 Ex, H30 Ex

This manual contains high quality images, circuit diagrams, diagnostic procedures to help you to diagnostic, troubleshoot and repair your truck. This document is printable, without restrictions, contains searchable text.

Language: English
Format: PDF, 140 pages

Covered models:
   H20-02 Ex
   H25-02 Ex
   H30-02 Ex

Contents:
   0 General
      0.1 Instructions
      0.2 Explosion protection measures
         0.2.1 Explosion protection measures on the vehicle
         0.2.2 Explosion protection measures on the engine - Zone 1
         0.2.3 Tests for Explosion protected industrial trucks acc. to Elex-V as per PTB
         0.2.4 Tests of explosion protected installations at three year intervals
      0.3 Screw torques for pressure proof housing
      0.4 Special tools
   1 Drive - Engine
      1.1 Engine
         1.1.1 Technical data Type D 3.152.4
      1.2 Fuel system
         1.2.1 Injection pump
         1.2.2 Removing the injection pump
         1.2.3 Installing the injection pump
      1.3 Engine TypE D3.152.4
         1.3.1 Cylinder head
         1.3.2 Assembly
      1.4 Exhaust system
         1.4.1 Variants
      1.5 Rotary valve
         1.5.1 Rotary valve and spark arrester
         1.5.2 Spark arrester
      1.6 Exhaust heat exchanger
         1.6.1 Heat exchanger domestic version
         1.6.2 Heat exchanger, european version
         1.6.3 Cleaning the heat exchanger
         1.6.4 Cleaning the flame protection package
      1.7 Air intake
         1.7.1 Air valve control with oil pressure lock
         1.7.2 Disassembling, Assembling and cleaning the air valve
      1.8 Monitoring facilities on engine - Zone 1
         1.8.1 Automatic engine shut-down
         1.8.2 Engine speed sensor
         1.8.3 Temperature monitoring
         1.8.4 Sealing of engine
         1.8.5 Crankcase ventilation
      1.9 Checking the leak resistance of V-belt, fan wheel and air guide
   3 Structure of vehicle
      3.1 Checking the leak resistance of the driver''s seat
   4 Steering system and wheels
      4.1 Drive wheels
         4.1.1 Checking the leak resistance of the drive tires
   5 Control elements
      5.1 General
      5.2 Gauges
   6 Electric system
      6.1 General
         6.1.1 Checking PG-fittings for tightness
         6.1.2 Checking electric cables for condition and tight fit
      6.2 Electric system up 10/98
         6.2.1 Checking the insulation resistance of the electric system
         6.2.2 Intrinsically safe circuits
         6.2.3 Checking the Zener barrier
         6.2.4 Presentation of individual components in the housings
         6.2.5 Function of the automatic engine shut-down
         6.2.6 Trouble shooting
      6.3 Electric system from 11/98
         6.3.1 Checking the insulation resistance in the electric system
         6.3.2 Intrinsically safe electric circuits
         6.3.3 Checking the Zener barrier
         6.3.4 Presentation of the individual components in the housing
         6.3.5 Function of the automatic engine shut-down
      6.4 Trouble shooting (since 11/98)
         6.4.1 Starter trouble shooting (since 11/98)
      6.4 Generator
      6.5 Starter
      6.7 Diagrams
         6.7.1 Wiring diagram up to 10/98
         6.7.2 Wiring diagram since 11/98
         6.7.3 Wiring diagram from 11/98 Version Annexe II
         6.7.4 wiring diagram from 11/98 Version Annexe II - minimum equipment