Still RC40-25, RC40-30 Diesel and LPG Forklift Truck Series 4019, 4020, 4036 Operation Instructions

Original Illustrated Factory Operating and Maintenance Instructions for Still Diesel and LPG Forklift Truck Models RC40-25, RC40-30 Series 4036, 4019, 4020

Operating Instructions for Still Trucks, contains high quality images, and instructions to help you to matter of handling them safely and maintaining their functionality. Document is Printable, without restictions, and contains Searchable Text

Covered models:
   RC40-25
   RC40-30

Format: PDF, 190 Pages
Language: English

Contents:
1. Introduction
Truck data
General information
Explanation of information symbols used
Delivery of the forklift truck and documentation
CE labelling
EC declaration of conformity in accordance with Machinery Directive
Servicing and spare parts
Standards
Type of use
Engine emissions
Working conditions
Driving on public roads
Changes and retrofitting
Using attachments
Using working platforms
2. Safety
Definition of terms used for responsible persons
Operating company
Specialist
Safety Regulations
Exhaust gases
General safety regulations
Ground condition for using the truck
Safety Regulations Relative to Forklift Use
Residual dangers, residual risks
Safety regulations in case of accidental lateral tipping
Safety regulations for LPG fuel systems
Commissioning of LPG-fuelled trucks
General safety rules for liquid gas
Exercise caution when handling gas springs and accumulators
Safety regulations for handling consumables
Permissible consumables
Oils
Hydraulic fluid
Battery acid
Disposal of consumables
Environmental considerations
Disposal of components and batteries
Packaging
Placement of data plates and labels
Description of data plates and labels
Safety features
Non-ionising radiation
Medical equipment
Safety tests
Regular safety inspection of the truck
3. Information about the truck
General forklift view
General front view
General rear view
Internal view
LPG system components
Components of the 3-way LPG system (variant)
Instrumentation and Controls
General view of dashboard
Ignition device
Lighting and turn indicator switch (variant)
Operating lever
Lever lock (variant)
Fork arm emergency lowering procedure
Warning horn;
Parking brake
Brake pedal and Inching pedal
Direction selection lever
Dual pedal version (variant)
Adjusting the position of the steering wheel
Adjusting the MSG 20 driver`s seat
Adjusting the MSG 65 driver`s seat (variant)
Document holder (variant)
Seat belt MSG20
Driver`s cab
Driver`s cab use
Driver restraint systems (variants)
Operator restraint system with gate (optional)
Instrument panel
Control buttons for accessory variants
Heater and air conditioner control panel (optional)
Sun visor (optional)
Interior light (optional)
Internal parts
Internal accessibility with cab
Internal accessibility
Fuse and relay location
Identification points
Location of Data Plates
Chassis number
Nameplate
Capacity plate without equipment (standard)
Capacity plate with integrated side shift (SLI)
Capacity plate with equipment
Lubricants plate
Engine plate
4. Use and Operation
Truck Transport and Lifting
Transporting the truck
Lifting eye bolts
Environmental conditions for transport and storage
Loading and unloading the truck
Commissioning the truck
Checks and Inspections
Daily checks before use
Checking the cap on the high-pressure relief valve on the outside of the LPG system
Visual inspection and smell check of the gas system
Checking the condition of the tyres
Check chain tension
Coolant level checking procedure
Engine oil level checking procedure
Brake fluid level check
Transmission oil level inspection procedure
Check axle oil level
Seat belt conditions and performance check
Gate screws tightening check (optional)
Changing the LPG bottle
Using the truck
Opening the tap of the gas bottle or gas tank
Climbing on/off the forklift
Fastening the seat belt
Starting the truck
Driving - Single and dual pedal version (variant)
Changing direction of travel
Braking/stopping the truck
Leaving the truck
Closing the tap of the gas bottle
Load Placement
Adjusting the fork arm distance
Picking up a load
Setting down loads
Towedload
Forklift towing
Maintenance
General information
Personnel qualifications
Preliminary maintenance operations
Truck scheduled maintenance
Summary table of maintenance operations
Maintenance as Required
Cleaning the truck
Cleaning the seat and seat belt
Cleaning the cyclonic filter (variant)
Cleaning the spark-proof silencer (variant)
Regenerating the soot particle filter (variant)
Greasing the lifting chain
Replacing bulbs
Replacing the bulb in a working spotlight (variant)
Wheel replacement procedure
Replacing fuses and relays
Air bleeding from the fuel feed circuit procedure
Fuel filter water drainage procedure
Draining the evaporator
Decommissioning
General information
Temporary decommissioning
Recommissioning after storage
Permanent decommissioning (scrapping)
Supply Table
6. Technical data
Overall dimensions
Technical data
Emissions
Vibrations
Noise
Alternative lift characteristics
Tyre characteristics
Gradients
Tyre inflation pressure
Lamps
Annex
7. Diagrams
Hydraulic diagram
Gas forklift functional circuit diagram
Variants circuit diagram
Functional LPG diagram with 3-WAY catalytic converter